MakeItFrom.com
Menu (ESC)

6063 Aluminum vs. EN 1.3542 Stainless Steel

6063 aluminum belongs to the aluminum alloys classification, while EN 1.3542 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is EN 1.3542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
220
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 110 to 300
720

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 160
770
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 620
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 220
29
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
3.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.0
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1190
100

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 31
26
Strength to Weight: Bending, points 18 to 37
23
Thermal Diffusivity, mm2/s 79 to 89
7.9
Thermal Shock Resistance, points 4.8 to 13
26

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0 to 0.1
12.5 to 14.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
82.7 to 87.5
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0