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6063 Aluminum vs. EN 1.5535 Steel

6063 aluminum belongs to the aluminum alloys classification, while EN 1.5535 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is EN 1.5535 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
130 to 180
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 7.3 to 21
11 to 22
Fatigue Strength, MPa 39 to 95
210 to 320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 70 to 190
320 to 370
Tensile Strength: Ultimate (UTS), MPa 110 to 300
450 to 1490
Tensile Strength: Yield (Proof), MPa 49 to 270
300 to 500

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 620
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 220
50
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1190
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
45 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
240 to 680
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 11 to 31
16 to 53
Strength to Weight: Bending, points 18 to 37
17 to 37
Thermal Diffusivity, mm2/s 79 to 89
13
Thermal Shock Resistance, points 4.8 to 13
13 to 44

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Boron (B), % 0
0.00080 to 0.0050
Carbon (C), % 0
0.2 to 0.25
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.35
97.6 to 98.9
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.9 to 1.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.2 to 0.6
0 to 0.3
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0