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6063 Aluminum vs. SAE-AISI 1030 Steel

6063 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1030 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is SAE-AISI 1030 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
150 to 160
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 7.3 to 21
14 to 22
Fatigue Strength, MPa 39 to 95
210 to 320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 70 to 190
330 to 360
Tensile Strength: Ultimate (UTS), MPa 110 to 300
530 to 590
Tensile Strength: Yield (Proof), MPa 49 to 270
300 to 490

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 620
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190 to 220
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
77 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
230 to 650
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 11 to 31
19 to 21
Strength to Weight: Bending, points 18 to 37
18 to 20
Thermal Diffusivity, mm2/s 79 to 89
14
Thermal Shock Resistance, points 4.8 to 13
17 to 19

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0.28 to 0.34
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
98.7 to 99.12
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0