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6063 Aluminum vs. S30530 Stainless Steel

6063 aluminum belongs to the aluminum alloys classification, while S30530 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063 aluminum and the bottom bar is S30530 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 95
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 7.3 to 21
46
Fatigue Strength, MPa 39 to 95
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 70 to 190
410
Tensile Strength: Ultimate (UTS), MPa 110 to 300
590
Tensile Strength: Yield (Proof), MPa 49 to 270
230

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 160
970
Melting Completion (Liquidus), °C 650
1410
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 190 to 220
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 58
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 190
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.4
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1190
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 27
210
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 540
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 31
21
Strength to Weight: Bending, points 18 to 37
20
Thermal Diffusivity, mm2/s 79 to 89
4.1
Thermal Shock Resistance, points 4.8 to 13
13

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
17 to 20.5
Copper (Cu), % 0 to 0.1
0.75 to 3.5
Iron (Fe), % 0 to 0.35
58.4 to 72.5
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
8.5 to 11.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.2 to 0.6
0.5 to 2.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0