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6063A Aluminum vs. EN 1.4378 Stainless Steel

6063A aluminum belongs to the aluminum alloys classification, while EN 1.4378 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063A aluminum and the bottom bar is EN 1.4378 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 6.7 to 18
14 to 34
Fatigue Strength, MPa 53 to 80
340 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 78 to 150
510 to 680
Tensile Strength: Ultimate (UTS), MPa 130 to 260
760 to 1130
Tensile Strength: Yield (Proof), MPa 55 to 200
430 to 970

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 160
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 620
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 21
150 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 22 to 280
470 to 2370
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 26
28 to 41
Strength to Weight: Bending, points 21 to 33
24 to 31
Thermal Shock Resistance, points 5.6 to 11
16 to 23

Alloy Composition

Aluminum (Al), % 97.5 to 99
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.050
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.15 to 0.35
61.2 to 69
Magnesium (Mg), % 0.6 to 0.9
0
Manganese (Mn), % 0 to 0.15
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.3 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0