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6063A Aluminum vs. Nickel 80A

6063A aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063A aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.7 to 18
22
Fatigue Strength, MPa 53 to 80
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 78 to 150
660
Tensile Strength: Ultimate (UTS), MPa 130 to 260
1040
Tensile Strength: Yield (Proof), MPa 55 to 200
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 620
1310
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 54
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.3
Embodied Carbon, kg CO2/kg material 8.3
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1190
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 21
210
Resilience: Unit (Modulus of Resilience), kJ/m3 22 to 280
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 13 to 26
35
Strength to Weight: Bending, points 21 to 33
27
Thermal Diffusivity, mm2/s 83
2.9
Thermal Shock Resistance, points 5.6 to 11
31

Alloy Composition

Aluminum (Al), % 97.5 to 99
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.050
18 to 21
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.15 to 0.35
0 to 3.0
Magnesium (Mg), % 0.6 to 0.9
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0.3 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
1.8 to 2.7
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0