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6065 Aluminum vs. 4145 Aluminum

Both 6065 aluminum and 4145 aluminum are aluminum alloys. They have 87% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 4.5 to 11
2.2
Fatigue Strength, MPa 96 to 110
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 190 to 230
69
Tensile Strength: Ultimate (UTS), MPa 310 to 400
120
Tensile Strength: Yield (Proof), MPa 270 to 380
68

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 640
590
Melting Onset (Solidus), °C 590
520
Specific Heat Capacity, J/kg-K 890
880
Thermal Conductivity, W/m-K 170
100
Thermal Expansion, µm/m-K 23
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
26
Electrical Conductivity: Equal Weight (Specific), % IACS 140
84

Otherwise Unclassified Properties

Base Metal Price, % relative 11
10
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.4
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1200
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 31 to 40
12
Strength to Weight: Bending, points 36 to 43
19
Thermal Diffusivity, mm2/s 67
42
Thermal Shock Resistance, points 14 to 18
5.5

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
83 to 87.4
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 0.15 to 0.4
3.3 to 4.7
Iron (Fe), % 0 to 0.7
0 to 0.8
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0 to 0.15
Manganese (Mn), % 0 to 0.15
0 to 0.15
Silicon (Si), % 0.4 to 0.8
9.3 to 10.7
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.15