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6065 Aluminum vs. 5021 Aluminum

Both 6065 aluminum and 5021 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 4.5 to 11
1.1 to 3.4
Fatigue Strength, MPa 96 to 110
85 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 230
170
Tensile Strength: Ultimate (UTS), MPa 310 to 400
300 to 310
Tensile Strength: Yield (Proof), MPa 270 to 380
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 170
140
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
35
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1200
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
440 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 31 to 40
30 to 32
Strength to Weight: Bending, points 36 to 43
37
Thermal Diffusivity, mm2/s 67
57
Thermal Shock Resistance, points 14 to 18
13 to 14

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
95.2 to 97.7
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 0.15 to 0.4
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 0.5
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
2.2 to 2.8
Manganese (Mn), % 0 to 0.15
0.1 to 0.5
Silicon (Si), % 0.4 to 0.8
0 to 0.4
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.15
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.15