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6065 Aluminum vs. 535.0 Aluminum

Both 6065 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 4.5 to 11
10
Fatigue Strength, MPa 96 to 110
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 190 to 230
190
Tensile Strength: Ultimate (UTS), MPa 310 to 400
270
Tensile Strength: Yield (Proof), MPa 270 to 380
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 590
570
Specific Heat Capacity, J/kg-K 890
910
Thermal Conductivity, W/m-K 170
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
23
Electrical Conductivity: Equal Weight (Specific), % IACS 140
79

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.6
Embodied Carbon, kg CO2/kg material 8.4
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1200
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
24
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
51
Strength to Weight: Axial, points 31 to 40
28
Strength to Weight: Bending, points 36 to 43
35
Thermal Diffusivity, mm2/s 67
42
Thermal Shock Resistance, points 14 to 18
12

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Bismuth (Bi), % 0.5 to 1.5
0
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0.15 to 0.4
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.15
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
6.2 to 7.5
Manganese (Mn), % 0 to 0.15
0.1 to 0.25
Silicon (Si), % 0.4 to 0.8
0 to 0.15
Titanium (Ti), % 0 to 0.1
0.1 to 0.25
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.15