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6065 Aluminum vs. 5454 Aluminum

Both 6065 aluminum and 5454 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 4.5 to 11
2.3 to 18
Fatigue Strength, MPa 96 to 110
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 230
140 to 200
Tensile Strength: Ultimate (UTS), MPa 310 to 400
230 to 350
Tensile Strength: Yield (Proof), MPa 270 to 380
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
600
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1200
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 31 to 40
23 to 36
Strength to Weight: Bending, points 36 to 43
30 to 41
Thermal Diffusivity, mm2/s 67
55
Thermal Shock Resistance, points 14 to 18
10 to 16

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
94.5 to 97.1
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0.050 to 0.2
Copper (Cu), % 0.15 to 0.4
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.4
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
2.4 to 3.0
Manganese (Mn), % 0 to 0.15
0.5 to 1.0
Silicon (Si), % 0.4 to 0.8
0 to 0.25
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.15