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6065 Aluminum vs. 5657 Aluminum

Both 6065 aluminum and 5657 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 4.5 to 11
6.6 to 15
Fatigue Strength, MPa 96 to 110
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190 to 230
92 to 110
Tensile Strength: Ultimate (UTS), MPa 310 to 400
150 to 200
Tensile Strength: Yield (Proof), MPa 270 to 380
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
640
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 170
210
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
54
Electrical Conductivity: Equal Weight (Specific), % IACS 140
180

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1200
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
140 to 200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 31 to 40
15 to 20
Strength to Weight: Bending, points 36 to 43
23 to 28
Thermal Diffusivity, mm2/s 67
84
Thermal Shock Resistance, points 14 to 18
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
98.5 to 99.4
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0.15 to 0.4
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0.6 to 1.0
Manganese (Mn), % 0 to 0.15
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0 to 0.080
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.050
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.050