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6065 Aluminum vs. AISI 201L Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while AISI 201L stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is AISI 201L stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
22 to 46
Fatigue Strength, MPa 96 to 110
270 to 530
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 230
520 to 660
Tensile Strength: Ultimate (UTS), MPa 310 to 400
740 to 1040
Tensile Strength: Yield (Proof), MPa 270 to 380
290 to 790

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
880
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 590
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 150
38
Embodied Water, L/kg 1200
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
210 to 300
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
220 to 1570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
27 to 37
Strength to Weight: Bending, points 36 to 43
24 to 30
Thermal Diffusivity, mm2/s 67
4.0
Thermal Shock Resistance, points 14 to 18
16 to 23

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
16 to 18
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
67.9 to 75
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
5.5 to 7.5
Nickel (Ni), % 0
3.5 to 5.5
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0