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6065 Aluminum vs. AISI 304Cu Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while AISI 304Cu stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is AISI 304Cu stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
45
Fatigue Strength, MPa 96 to 110
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 230
370
Tensile Strength: Ultimate (UTS), MPa 310 to 400
530
Tensile Strength: Yield (Proof), MPa 270 to 380
210

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
930
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 590
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
13
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
16
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1200
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
190
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
19
Strength to Weight: Bending, points 36 to 43
19
Thermal Diffusivity, mm2/s 67
3.5
Thermal Shock Resistance, points 14 to 18
12

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
17 to 19
Copper (Cu), % 0.15 to 0.4
3.0 to 4.0
Iron (Fe), % 0 to 0.7
63.9 to 72
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0