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6065 Aluminum vs. ASTM Grade HP Steel

6065 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
5.1
Fatigue Strength, MPa 96 to 110
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Tensile Strength: Ultimate (UTS), MPa 310 to 400
490
Tensile Strength: Yield (Proof), MPa 270 to 380
260

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 590
1330
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
12
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 11
34
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.4
5.8
Embodied Energy, MJ/kg 150
82
Embodied Water, L/kg 1200
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
21
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
17
Strength to Weight: Bending, points 36 to 43
17
Thermal Diffusivity, mm2/s 67
3.2
Thermal Shock Resistance, points 14 to 18
11

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0 to 0.15
24 to 28
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
29.2 to 42.7
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0