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6065 Aluminum vs. EN 1.3538 Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.3538 steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.3538 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 310 to 400
670 to 740

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
440
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
41
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
3.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1200
56

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 31 to 40
24 to 26
Strength to Weight: Bending, points 36 to 43
22 to 23
Thermal Diffusivity, mm2/s 67
11
Thermal Shock Resistance, points 14 to 18
20 to 22

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0 to 0.050
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0 to 0.15
1.7 to 2.0
Copper (Cu), % 0.15 to 0.4
0 to 0.3
Iron (Fe), % 0 to 0.7
96 to 97.2
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0.6 to 0.8
Molybdenum (Mo), % 0
0.4 to 0.5
Oxygen (O), % 0
0 to 0.0015
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.4 to 0.8
0.15 to 0.35
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0