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6065 Aluminum vs. EN 1.4419 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.4419 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.4419 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
11 to 17
Fatigue Strength, MPa 96 to 110
230 to 680
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 230
410 to 950
Tensile Strength: Ultimate (UTS), MPa 310 to 400
660 to 1590
Tensile Strength: Yield (Proof), MPa 270 to 380
370 to 1240

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
790
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
30
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.2
Embodied Energy, MJ/kg 150
30
Embodied Water, L/kg 1200
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
95 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
350 to 3920
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
24 to 57
Strength to Weight: Bending, points 36 to 43
22 to 39
Thermal Diffusivity, mm2/s 67
8.1
Thermal Shock Resistance, points 14 to 18
23 to 55

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0.36 to 0.42
Chromium (Cr), % 0 to 0.15
13 to 14.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
82 to 86
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0