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6065 Aluminum vs. EN 1.4646 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while EN 1.4646 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is EN 1.4646 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
34
Fatigue Strength, MPa 96 to 110
340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 230
500
Tensile Strength: Ultimate (UTS), MPa 310 to 400
750
Tensile Strength: Yield (Proof), MPa 270 to 380
430

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 590
1340
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1200
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
220
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
27
Strength to Weight: Bending, points 36 to 43
24
Thermal Shock Resistance, points 14 to 18
16

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0.020 to 0.1
Chromium (Cr), % 0 to 0.15
17 to 19
Copper (Cu), % 0.15 to 0.4
1.5 to 3.0
Iron (Fe), % 0 to 0.7
59 to 67.3
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
10.5 to 12.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
3.5 to 4.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0