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6065 Aluminum vs. Nickel 242

6065 aluminum belongs to the aluminum alloys classification, while nickel 242 belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is nickel 242.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
220
Elongation at Break, % 4.5 to 11
45
Fatigue Strength, MPa 96 to 110
300
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
84
Shear Strength, MPa 190 to 230
570
Tensile Strength: Ultimate (UTS), MPa 310 to 400
820
Tensile Strength: Yield (Proof), MPa 270 to 380
350

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
930
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 590
1290
Specific Heat Capacity, J/kg-K 890
400
Thermal Conductivity, W/m-K 170
11
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 11
75
Density, g/cm3 2.8
9.0
Embodied Carbon, kg CO2/kg material 8.4
14
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1200
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
300
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
280
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
22
Strength to Weight: Axial, points 31 to 40
25
Strength to Weight: Bending, points 36 to 43
21
Thermal Diffusivity, mm2/s 67
3.1
Thermal Shock Resistance, points 14 to 18
25

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0 to 0.5
Bismuth (Bi), % 0.5 to 1.5
0
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
7.0 to 9.0
Cobalt (Co), % 0
0 to 1.0
Copper (Cu), % 0.15 to 0.4
0 to 0.5
Iron (Fe), % 0 to 0.7
0 to 2.0
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.8
Molybdenum (Mo), % 0
24 to 26
Nickel (Ni), % 0
59.3 to 69
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0 to 0.8
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0