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6065 Aluminum vs. Nickel 80A

6065 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
22
Fatigue Strength, MPa 96 to 110
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 190 to 230
660
Tensile Strength: Ultimate (UTS), MPa 310 to 400
1040
Tensile Strength: Yield (Proof), MPa 270 to 380
710

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.4
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1200
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
210
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 31 to 40
35
Strength to Weight: Bending, points 36 to 43
27
Thermal Diffusivity, mm2/s 67
2.9
Thermal Shock Resistance, points 14 to 18
31

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0.5 to 1.8
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.15
18 to 21
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
0 to 3.0
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
1.8 to 2.7
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0