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6065 Aluminum vs. N08020 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while N08020 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is N08020 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
15 to 34
Fatigue Strength, MPa 96 to 110
210 to 240
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190 to 230
380 to 410
Tensile Strength: Ultimate (UTS), MPa 310 to 400
610 to 620
Tensile Strength: Yield (Proof), MPa 270 to 380
270 to 420

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 590
1360
Specific Heat Capacity, J/kg-K 890
460
Thermal Conductivity, W/m-K 170
12
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
38
Density, g/cm3 2.8
8.2
Embodied Carbon, kg CO2/kg material 8.4
6.6
Embodied Energy, MJ/kg 150
92
Embodied Water, L/kg 1200
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
83 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
180 to 440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 31 to 40
21
Strength to Weight: Bending, points 36 to 43
20
Thermal Diffusivity, mm2/s 67
3.2
Thermal Shock Resistance, points 14 to 18
15

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.15
19 to 21
Copper (Cu), % 0.15 to 0.4
3.0 to 4.0
Iron (Fe), % 0 to 0.7
29.9 to 44
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
32 to 38
Niobium (Nb), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.035
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0