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6065 Aluminum vs. S30615 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while S30615 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is S30615 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
39
Fatigue Strength, MPa 96 to 110
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 190 to 230
470
Tensile Strength: Ultimate (UTS), MPa 310 to 400
690
Tensile Strength: Yield (Proof), MPa 270 to 380
310

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 180
960
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 590
1320
Specific Heat Capacity, J/kg-K 890
500
Thermal Conductivity, W/m-K 170
14
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 11
19
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 8.4
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1200
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
220
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
260
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
25
Strength to Weight: Bending, points 36 to 43
23
Thermal Diffusivity, mm2/s 67
3.7
Thermal Shock Resistance, points 14 to 18
16

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0.8 to 1.5
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0.16 to 0.24
Chromium (Cr), % 0 to 0.15
17 to 19.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
56.7 to 65.3
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Nickel (Ni), % 0
13.5 to 16
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
3.2 to 4.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0