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6065 Aluminum vs. S36200 Stainless Steel

6065 aluminum belongs to the aluminum alloys classification, while S36200 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is S36200 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 4.5 to 11
3.4 to 4.6
Fatigue Strength, MPa 96 to 110
450 to 570
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 230
680 to 810
Tensile Strength: Ultimate (UTS), MPa 310 to 400
1180 to 1410
Tensile Strength: Yield (Proof), MPa 270 to 380
960 to 1240

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1200
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
46 to 51
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
2380 to 3930
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 31 to 40
42 to 50
Strength to Weight: Bending, points 36 to 43
32 to 36
Thermal Diffusivity, mm2/s 67
4.3
Thermal Shock Resistance, points 14 to 18
40 to 48

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0 to 0.1
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.15
14 to 14.5
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
75.4 to 79.5
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
6.5 to 7.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0 to 0.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0.6 to 0.9
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0