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6065 Aluminum vs. ZK40A Magnesium

6065 aluminum belongs to the aluminum alloys classification, while ZK40A magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
45
Elongation at Break, % 4.5 to 11
4.2
Fatigue Strength, MPa 96 to 110
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 190 to 230
160
Tensile Strength: Ultimate (UTS), MPa 310 to 400
280
Tensile Strength: Yield (Proof), MPa 270 to 380
260

Thermal Properties

Latent Heat of Fusion, J/g 400
340
Maximum Temperature: Mechanical, °C 180
120
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 590
540
Specific Heat Capacity, J/kg-K 890
970
Thermal Conductivity, W/m-K 170
110
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
27
Electrical Conductivity: Equal Weight (Specific), % IACS 140
130

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.8
1.8
Embodied Carbon, kg CO2/kg material 8.4
24
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1200
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
12
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
740
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
65
Strength to Weight: Axial, points 31 to 40
43
Strength to Weight: Bending, points 36 to 43
53
Thermal Diffusivity, mm2/s 67
62
Thermal Shock Resistance, points 14 to 18
17

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
0
Bismuth (Bi), % 0.5 to 1.5
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.7
0
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
94.2 to 96.1
Manganese (Mn), % 0 to 0.15
0
Silicon (Si), % 0.4 to 0.8
0
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
3.5 to 4.5
Zirconium (Zr), % 0 to 0.15
0.45 to 1.0
Residuals, % 0
0 to 0.3