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6066 Aluminum vs. 2025 Aluminum

Both 6066 aluminum and 2025 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 7.8 to 17
15
Fatigue Strength, MPa 94 to 130
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 95 to 240
240
Tensile Strength: Ultimate (UTS), MPa 160 to 400
400
Tensile Strength: Yield (Proof), MPa 93 to 360
260

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 560
520
Specific Heat Capacity, J/kg-K 890
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
40
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
55
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
46
Strength to Weight: Axial, points 16 to 39
37
Strength to Weight: Bending, points 23 to 43
40
Thermal Diffusivity, mm2/s 61
58
Thermal Shock Resistance, points 6.9 to 17
18

Alloy Composition

Aluminum (Al), % 93 to 97
90.9 to 95.2
Chromium (Cr), % 0 to 0.4
0 to 0.1
Copper (Cu), % 0.7 to 1.2
3.9 to 5.0
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 0.8 to 1.4
0 to 0.050
Manganese (Mn), % 0.6 to 1.1
0.4 to 1.2
Silicon (Si), % 0.9 to 1.8
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15