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6066 Aluminum vs. Nickel 80A

6066 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 7.8 to 17
22
Fatigue Strength, MPa 94 to 130
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 95 to 240
660
Tensile Strength: Ultimate (UTS), MPa 160 to 400
1040
Tensile Strength: Yield (Proof), MPa 93 to 360
710

Thermal Properties

Latent Heat of Fusion, J/g 410
320
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 560
1310
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150
11
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 130
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 8.3
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1160
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
210
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 16 to 39
35
Strength to Weight: Bending, points 23 to 43
27
Thermal Diffusivity, mm2/s 61
2.9
Thermal Shock Resistance, points 6.9 to 17
31

Alloy Composition

Aluminum (Al), % 93 to 97
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.4
18 to 21
Copper (Cu), % 0.7 to 1.2
0
Iron (Fe), % 0 to 0.5
0 to 3.0
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 0.9 to 1.8
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
1.8 to 2.7
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0