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6066 Aluminum vs. S44735 Stainless Steel

6066 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 7.8 to 17
21
Fatigue Strength, MPa 94 to 130
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 95 to 240
390
Tensile Strength: Ultimate (UTS), MPa 160 to 400
630
Tensile Strength: Yield (Proof), MPa 93 to 360
460

Thermal Properties

Latent Heat of Fusion, J/g 410
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1160
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
120
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
520
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 49
26
Strength to Weight: Axial, points 16 to 39
23
Strength to Weight: Bending, points 23 to 43
21
Thermal Shock Resistance, points 6.9 to 17
20

Alloy Composition

Aluminum (Al), % 93 to 97
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.4
28 to 30
Copper (Cu), % 0.7 to 1.2
0
Iron (Fe), % 0 to 0.5
60.7 to 68.4
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.9 to 1.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 1.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0