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6066 Aluminum vs. Zamak 5

6066 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 7.8 to 17
6.3
Fatigue Strength, MPa 94 to 130
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 95 to 240
260
Tensile Strength: Ultimate (UTS), MPa 160 to 400
330
Tensile Strength: Yield (Proof), MPa 93 to 360
240

Thermal Properties

Latent Heat of Fusion, J/g 410
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 560
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
26
Electrical Conductivity: Equal Weight (Specific), % IACS 130
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1160
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
19
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 16 to 39
14
Strength to Weight: Bending, points 23 to 43
16
Thermal Diffusivity, mm2/s 61
42
Thermal Shock Resistance, points 6.9 to 17
9.9

Alloy Composition

Aluminum (Al), % 93 to 97
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0.7 to 1.2
0.7 to 1.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.4
0.025 to 0.080
Manganese (Mn), % 0.6 to 1.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.9 to 1.8
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
94.3 to 95.7
Residuals, % 0 to 0.15
0