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6066 Aluminum vs. Zamak 7

6066 aluminum belongs to the aluminum alloys classification, while Zamak 7 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is Zamak 7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
86
Elongation at Break, % 7.8 to 17
13
Fatigue Strength, MPa 94 to 130
47
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 95 to 240
210
Tensile Strength: Ultimate (UTS), MPa 160 to 400
280
Tensile Strength: Yield (Proof), MPa 93 to 360
250

Thermal Properties

Latent Heat of Fusion, J/g 410
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 560
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
27
Electrical Conductivity: Equal Weight (Specific), % IACS 130
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1160
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
36
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
370
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 16 to 39
12
Strength to Weight: Bending, points 23 to 43
15
Thermal Diffusivity, mm2/s 61
43
Thermal Shock Resistance, points 6.9 to 17
8.6

Alloy Composition

Aluminum (Al), % 93 to 97
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0.7 to 1.2
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.075
Lead (Pb), % 0
0 to 0.0030
Magnesium (Mg), % 0.8 to 1.4
0.0050 to 0.020
Manganese (Mn), % 0.6 to 1.1
0
Nickel (Ni), % 0
0.0050 to 0.020
Silicon (Si), % 0.9 to 1.8
0
Tin (Sn), % 0
0 to 0.0010
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
95.3 to 96.5
Residuals, % 0 to 0.15
0