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6066-O Aluminum vs. Annealed SAE-AISI 8740

6066-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 8740 belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066-O aluminum and the bottom bar is annealed SAE-AISI 8740.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 43
170
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 17
23
Fatigue Strength, MPa 97
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 95
370
Tensile Strength: Ultimate (UTS), MPa 160
580
Tensile Strength: Yield (Proof), MPa 93
380

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150
39
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1160
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
120
Resilience: Unit (Modulus of Resilience), kJ/m3 61
390
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 16
20
Strength to Weight: Bending, points 23
20
Thermal Diffusivity, mm2/s 61
10
Thermal Shock Resistance, points 6.9
17

Alloy Composition

Aluminum (Al), % 93 to 97
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.4
0.4 to 0.6
Copper (Cu), % 0.7 to 1.2
0
Iron (Fe), % 0 to 0.5
96.5 to 97.7
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0.75 to 1.0
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.9 to 1.8
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0