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6066-O Aluminum vs. Annealed SAE-AISI T4

6066-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI T4 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6066-O aluminum and the bottom bar is annealed SAE-AISI T4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 43
240
Elastic (Young's, Tensile) Modulus, GPa 70
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 160
800

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Melting Completion (Liquidus), °C 650
1810
Melting Onset (Solidus), °C 560
1750
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 150
21
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.8
9.4
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1160
120

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 49
21
Strength to Weight: Axial, points 16
24
Strength to Weight: Bending, points 23
20
Thermal Diffusivity, mm2/s 61
5.4
Thermal Shock Resistance, points 6.9
24

Alloy Composition

Aluminum (Al), % 93 to 97
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0 to 0.4
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 0.7 to 1.2
0 to 0.25
Iron (Fe), % 0 to 0.5
66.3 to 72.3
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.9 to 1.8
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0