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6070 Aluminum vs. S41045 Stainless Steel

6070 aluminum belongs to the aluminum alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6070 aluminum and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 5.6 to 8.6
25
Fatigue Strength, MPa 95 to 130
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220 to 240
280
Tensile Strength: Ultimate (UTS), MPa 370 to 380
430
Tensile Strength: Yield (Proof), MPa 350
230

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 160
740
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
29
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1170
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 32
92
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 900
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 38
16
Strength to Weight: Bending, points 42 to 43
16
Thermal Diffusivity, mm2/s 65
7.8
Thermal Shock Resistance, points 16 to 17
16

Alloy Composition

Aluminum (Al), % 94.6 to 98
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
12 to 13
Copper (Cu), % 0.15 to 0.4
0
Iron (Fe), % 0 to 0.5
83.8 to 88
Magnesium (Mg), % 0.5 to 1.2
0
Manganese (Mn), % 0.4 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0