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6081 Aluminum vs. 2025 Aluminum

Both 6081 aluminum and 2025 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
72
Elongation at Break, % 9.0
15
Fatigue Strength, MPa 110
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 180
240
Tensile Strength: Ultimate (UTS), MPa 310
400
Tensile Strength: Yield (Proof), MPa 270
260

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 610
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 180
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
40
Electrical Conductivity: Equal Weight (Specific), % IACS 160
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
55
Resilience: Unit (Modulus of Resilience), kJ/m3 540
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 32
37
Strength to Weight: Bending, points 37
40
Thermal Diffusivity, mm2/s 74
58
Thermal Shock Resistance, points 14
18

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
90.9 to 95.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.1
3.9 to 5.0
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 0.6 to 1.0
0 to 0.050
Manganese (Mn), % 0.1 to 0.45
0.4 to 1.2
Silicon (Si), % 0.7 to 1.1
0.5 to 1.2
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15