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6081 Aluminum vs. 5454 Aluminum

Both 6081 aluminum and 5454 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
69
Elongation at Break, % 9.0
2.3 to 18
Fatigue Strength, MPa 110
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 180
140 to 200
Tensile Strength: Ultimate (UTS), MPa 310
230 to 350
Tensile Strength: Yield (Proof), MPa 270
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 610
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
34
Electrical Conductivity: Equal Weight (Specific), % IACS 160
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 540
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 32
23 to 36
Strength to Weight: Bending, points 37
30 to 41
Thermal Diffusivity, mm2/s 74
55
Thermal Shock Resistance, points 14
10 to 16

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
94.5 to 97.1
Chromium (Cr), % 0 to 0.1
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.4
Magnesium (Mg), % 0.6 to 1.0
2.4 to 3.0
Manganese (Mn), % 0.1 to 0.45
0.5 to 1.0
Silicon (Si), % 0.7 to 1.1
0 to 0.25
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15