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6081 Aluminum vs. 6025 Aluminum

Both 6081 aluminum and 6025 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 9.0
2.8 to 10
Fatigue Strength, MPa 110
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 180
110 to 140
Tensile Strength: Ultimate (UTS), MPa 310
190 to 240
Tensile Strength: Yield (Proof), MPa 270
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 410
410
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 610
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
130
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
33
Electrical Conductivity: Equal Weight (Specific), % IACS 160
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 540
33 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 32
19 to 24
Strength to Weight: Bending, points 37
26 to 31
Thermal Diffusivity, mm2/s 74
54
Thermal Shock Resistance, points 14
8.2 to 10

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
91.7 to 96.3
Chromium (Cr), % 0 to 0.1
0 to 0.2
Copper (Cu), % 0 to 0.1
0.2 to 0.7
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0.6 to 1.0
2.1 to 3.0
Manganese (Mn), % 0.1 to 0.45
0.6 to 1.4
Silicon (Si), % 0.7 to 1.1
0.8 to 1.5
Titanium (Ti), % 0 to 0.15
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0
0 to 0.15