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6081 Aluminum vs. SAE-AISI 1064 Steel

6081 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1064 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is SAE-AISI 1064 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.0
12 to 13
Fatigue Strength, MPa 110
300
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 180
430 to 440
Tensile Strength: Ultimate (UTS), MPa 310
720 to 730
Tensile Strength: Yield (Proof), MPa 270
470 to 480

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
51
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 160
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
79 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 540
600 to 630
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 32
25 to 26
Strength to Weight: Bending, points 37
23
Thermal Diffusivity, mm2/s 74
14
Thermal Shock Resistance, points 14
25

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
98.4 to 98.9
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0.1 to 0.45
0.5 to 0.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.7 to 1.1
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0