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6081 Aluminum vs. S20432 Stainless Steel

6081 aluminum belongs to the aluminum alloys classification, while S20432 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is S20432 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 9.0
45
Fatigue Strength, MPa 110
210
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 180
400
Tensile Strength: Ultimate (UTS), MPa 310
580
Tensile Strength: Yield (Proof), MPa 270
230

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Maximum Temperature: Mechanical, °C 160
900
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 610
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.7
Embodied Energy, MJ/kg 150
38
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
210
Resilience: Unit (Modulus of Resilience), kJ/m3 540
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
21
Strength to Weight: Bending, points 37
20
Thermal Diffusivity, mm2/s 74
4.0
Thermal Shock Resistance, points 14
13

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
17 to 18
Copper (Cu), % 0 to 0.1
2.0 to 3.0
Iron (Fe), % 0 to 0.5
66.7 to 74
Magnesium (Mg), % 0.6 to 1.0
0
Manganese (Mn), % 0.1 to 0.45
3.0 to 5.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.050 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.7 to 1.1
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0