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6081 Aluminum vs. Zamak 5

6081 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6081 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
87
Elongation at Break, % 9.0
6.3
Fatigue Strength, MPa 110
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 180
260
Tensile Strength: Ultimate (UTS), MPa 310
330
Tensile Strength: Yield (Proof), MPa 270
240

Thermal Properties

Latent Heat of Fusion, J/g 410
120
Maximum Temperature: Mechanical, °C 160
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 610
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 180
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 47
26
Electrical Conductivity: Equal Weight (Specific), % IACS 160
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
19
Resilience: Unit (Modulus of Resilience), kJ/m3 540
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 32
14
Strength to Weight: Bending, points 37
16
Thermal Diffusivity, mm2/s 74
42
Thermal Shock Resistance, points 14
9.9

Alloy Composition

Aluminum (Al), % 96.3 to 98.6
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.6 to 1.0
0.025 to 0.080
Manganese (Mn), % 0.1 to 0.45
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.7 to 1.1
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.2
94.3 to 95.7
Residuals, % 0 to 0.15
0