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6101 Aluminum vs. AISI 205 Stainless Steel

6101 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 17 material properties with values for both materials. Properties with values for just one material (16, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 10 to 25
11 to 51
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 620
1340
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1190
150

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0
Boron (B), % 0 to 0.060
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0 to 0.030
16.5 to 18.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
62.6 to 68.1
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.3 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0