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6101 Aluminum vs. ASTM Grade HP Steel

6101 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 10 to 25
5.1
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 650
1370
Melting Onset (Solidus), °C 620
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220 to 230
12
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
5.8
Embodied Energy, MJ/kg 150
82
Embodied Water, L/kg 1190
220

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Thermal Diffusivity, mm2/s 89 to 93
3.2

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0
Boron (B), % 0 to 0.060
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0 to 0.030
24 to 28
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
29.2 to 42.7
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.7
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0