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6101 Aluminum vs. AWS ER90S-B9

6101 aluminum belongs to the aluminum alloys classification, while AWS ER90S-B9 belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is AWS ER90S-B9.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 10 to 25
18
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 220 to 230
25
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57 to 60
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 190 to 200
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1190
91

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Thermal Diffusivity, mm2/s 89 to 93
6.9

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0 to 0.040
Boron (B), % 0 to 0.060
0
Carbon (C), % 0
0.070 to 0.13
Chromium (Cr), % 0 to 0.030
8.0 to 10.5
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.5
84.4 to 90.7
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
0 to 1.2
Molybdenum (Mo), % 0
0.85 to 1.2
Nickel (Ni), % 0
0 to 0.8
Niobium (Nb), % 0
0.020 to 0.1
Nitrogen (N), % 0
0.030 to 0.070
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.3 to 0.7
0.15 to 0.5
Sulfur (S), % 0
0 to 0.010
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5