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6101 Aluminum vs. EN 1.4525 Stainless Steel

6101 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 10 to 25
5.6 to 13
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
860
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 620
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220 to 230
18
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57 to 60
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190 to 200
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Thermal Diffusivity, mm2/s 89 to 93
4.7

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0
Boron (B), % 0 to 0.060
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.030
15 to 17
Copper (Cu), % 0 to 0.1
2.5 to 4.0
Iron (Fe), % 0 to 0.5
70.4 to 79
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.3 to 0.7
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0

Comparable Variants