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6101 Aluminum vs. Grade 250 Maraging Steel

6101 aluminum belongs to the aluminum alloys classification, while grade 250 maraging steel belongs to the iron alloys. There are 16 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is grade 250 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 10 to 25
7.3 to 17
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
75

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 620
1430
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.3
4.9
Embodied Energy, MJ/kg 150
65
Embodied Water, L/kg 1190
140

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0.050 to 0.15
Boron (B), % 0 to 0.060
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.030
0
Cobalt (Co), % 0
7.0 to 8.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
66.3 to 71.1
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.3 to 0.7
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.3 to 0.5
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.1
0