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6101 Aluminum vs. S45500 Stainless Steel

6101 aluminum belongs to the aluminum alloys classification, while S45500 stainless steel belongs to the iron alloys. There are 17 material properties with values for both materials. Properties with values for just one material (17, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 10 to 25
3.4 to 11
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 160
760
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.8
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1190
120

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
0
Boron (B), % 0 to 0.060
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.030
11 to 12.5
Copper (Cu), % 0 to 0.1
1.5 to 2.5
Iron (Fe), % 0 to 0.5
71.5 to 79.2
Magnesium (Mg), % 0.35 to 0.8
0
Manganese (Mn), % 0 to 0.030
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.7
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0