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6101 Aluminum vs. Zamak 5

6101 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 21 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
87
Elongation at Break, % 10 to 25
6.3
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33

Thermal Properties

Latent Heat of Fusion, J/g 400
120
Maximum Temperature: Mechanical, °C 160
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 620
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 220 to 230
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57 to 60
26
Electrical Conductivity: Equal Weight (Specific), % IACS 190 to 200
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1190
380

Common Calculations

Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Thermal Diffusivity, mm2/s 89 to 93
42

Alloy Composition

Aluminum (Al), % 97.6 to 99.4
3.5 to 4.3
Boron (B), % 0 to 0.060
0
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.030
0
Copper (Cu), % 0 to 0.1
0.7 to 1.3
Iron (Fe), % 0 to 0.5
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.35 to 0.8
0.025 to 0.080
Manganese (Mn), % 0 to 0.030
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.3 to 0.7
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.1
0