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6101B Aluminum vs. 5042 Aluminum

Both 6101B aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 6101B aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 9.1 to 13
1.1 to 3.4
Fatigue Strength, MPa 62 to 70
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 150
200
Tensile Strength: Ultimate (UTS), MPa 190 to 250
340 to 360
Tensile Strength: Yield (Proof), MPa 140 to 180
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 630
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 210
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57
33
Electrical Conductivity: Equal Weight (Specific), % IACS 190
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 23
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 240
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 20 to 25
35 to 37
Strength to Weight: Bending, points 27 to 32
40 to 42
Thermal Diffusivity, mm2/s 87
53
Thermal Shock Resistance, points 8.5 to 11
15 to 16

Alloy Composition

Aluminum (Al), % 98.2 to 99.3
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0 to 0.15
Iron (Fe), % 0.1 to 0.3
0 to 0.35
Magnesium (Mg), % 0.35 to 0.6
3.0 to 4.0
Manganese (Mn), % 0 to 0.050
0.2 to 0.5
Silicon (Si), % 0.3 to 0.6
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15