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6101B Aluminum vs. 5457 Aluminum

Both 6101B aluminum and 5457 aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 6101B aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 9.1 to 13
6.0 to 22
Fatigue Strength, MPa 62 to 70
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 150
85 to 130
Tensile Strength: Ultimate (UTS), MPa 190 to 250
130 to 210
Tensile Strength: Yield (Proof), MPa 140 to 180
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 630
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 210
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57
46
Electrical Conductivity: Equal Weight (Specific), % IACS 190
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1190
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 23
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 240
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 20 to 25
13 to 21
Strength to Weight: Bending, points 27 to 32
21 to 28
Thermal Diffusivity, mm2/s 87
72
Thermal Shock Resistance, points 8.5 to 11
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 98.2 to 99.3
97.8 to 99.05
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0.1 to 0.3
0 to 0.1
Magnesium (Mg), % 0.35 to 0.6
0.8 to 1.2
Manganese (Mn), % 0 to 0.050
0.15 to 0.45
Silicon (Si), % 0.3 to 0.6
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0 to 0.050
Residuals, % 0
0 to 0.1