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6101B Aluminum vs. S45000 Stainless Steel

6101B aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6101B aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 9.1 to 13
6.8 to 14
Fatigue Strength, MPa 62 to 70
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 120 to 150
590 to 830
Tensile Strength: Ultimate (UTS), MPa 190 to 250
980 to 1410
Tensile Strength: Yield (Proof), MPa 140 to 180
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
840
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 630
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 57
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20 to 23
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 240
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 20 to 25
35 to 50
Strength to Weight: Bending, points 27 to 32
28 to 36
Thermal Diffusivity, mm2/s 87
4.5
Thermal Shock Resistance, points 8.5 to 11
33 to 47

Alloy Composition

Aluminum (Al), % 98.2 to 99.3
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 0 to 0.050
1.3 to 1.8
Iron (Fe), % 0.1 to 0.3
72.1 to 79.3
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.1
0