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6105 Aluminum vs. 5042 Aluminum

Both 6105 aluminum and 5042 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 6105 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 9.0 to 16
1.1 to 3.4
Fatigue Strength, MPa 95 to 130
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 120 to 170
200
Tensile Strength: Ultimate (UTS), MPa 190 to 280
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 270
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180 to 190
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46 to 50
33
Electrical Conductivity: Equal Weight (Specific), % IACS 150 to 170
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 27
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 550
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 20 to 29
35 to 37
Strength to Weight: Bending, points 28 to 35
40 to 42
Thermal Diffusivity, mm2/s 72 to 79
53
Thermal Shock Resistance, points 8.6 to 12
15 to 16

Alloy Composition

Aluminum (Al), % 97.2 to 99
94.2 to 96.8
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.35
0 to 0.35
Magnesium (Mg), % 0.45 to 0.8
3.0 to 4.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.5
Silicon (Si), % 0.6 to 1.0
0 to 0.2
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15