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6106 Aluminum vs. SAE-AISI 4142 Steel

6106 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4142 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6106 aluminum and the bottom bar is SAE-AISI 4142 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 9.1
20
Fatigue Strength, MPa 88
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 170
370
Tensile Strength: Ultimate (UTS), MPa 290
590
Tensile Strength: Yield (Proof), MPa 220
370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 160
420
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190
44
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 160
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1190
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
100
Resilience: Unit (Modulus of Resilience), kJ/m3 370
360
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 29
21
Strength to Weight: Bending, points 35
20
Thermal Diffusivity, mm2/s 78
12
Thermal Shock Resistance, points 13
19

Alloy Composition

Aluminum (Al), % 97.2 to 99.3
0
Carbon (C), % 0
0.4 to 0.45
Chromium (Cr), % 0 to 0.2
0.8 to 1.1
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.35
96.8 to 97.8
Magnesium (Mg), % 0.4 to 0.8
0
Manganese (Mn), % 0.050 to 0.2
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.3 to 0.6
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0