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6106 Aluminum vs. S44635 Stainless Steel

6106 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6106 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 9.1
23
Fatigue Strength, MPa 88
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 170
450
Tensile Strength: Ultimate (UTS), MPa 290
710
Tensile Strength: Yield (Proof), MPa 220
580

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 190
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1190
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
150
Resilience: Unit (Modulus of Resilience), kJ/m3 370
810
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 29
25
Strength to Weight: Bending, points 35
23
Thermal Diffusivity, mm2/s 78
4.4
Thermal Shock Resistance, points 13
23

Alloy Composition

Aluminum (Al), % 97.2 to 99.3
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0 to 0.2
24.5 to 26
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.35
61.5 to 68.5
Magnesium (Mg), % 0.4 to 0.8
0
Manganese (Mn), % 0.050 to 0.2
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.6
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0.2 to 0.8
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0